AUSROAD offers our Emulsion Systems as self-contained units that can be custom-built to your specifications.
The Emulsion Spray Unit comes with various outlets including a spray wand and spray bar and a crack-filling device. Used for general road maintenance work, the units can be either skid or trailer-mounted. They offer various applications, including emergency repairs.
Trailer mounted emulsion sprayer
- 565 – 2,000-litre capacity Class 2B emulsion pressure vessel with pressure relief valve and inspection points as per AS1210
- Emulsion Dipstick provided
- Petrol engine powered by a three cylinder cast-iron air compressor
- 40-litre air receiver with pneumatic pressure switch to idle compressor motor
- 40-litre kerosene tank for flushing line
- Steel emulsion hose reel and 10m steel braided hose wand
- Lockable tool box
- Spray bar (2.4m/eight nozzle remote activation).
Trailer fitting
The Emulsion Systems are fitted to new 2 – 3 tonne Aggregate Trailer Mass (ATM) steel tandem axle trailer complete with:
- Trailer suspension kit to suit tank volume
- Supplied with spare wheel. The wheel brace is mounted on the trailer with the jockey wheel assembly and the spare tyre is mounted on drawbar
- 205R16 eight ply tyres
- LED side & tail lights
- Hitch for 50mm ball, metal seven-pin round large trailer plug (or as required by client)
- Emergency break away chains
- Swing away removable landing leg.
The trailer is fully powder-coated in colour as required. The powder-coating provides a more durable finish than paint. This enables the unit to look clean and well presented for years to come.
- Sand blasted to class 2.5
- Under-coated zinc, powder primer ‘Corro Zinc’ (epoxy)
- Top-coat ‘white’ powder-coated, (polyester powder).
Skid mounted emulsion sprayer
- Skid mounted and able to be lifted with forklift from three sides
- Emulsion pressure vessel built to Australian Standard 1210 Transportable Pressure Vessel
- 40-litre kerosene tank (pressurised) for flushing lines
- Two-cylinder cast iron compressor with petrol engine
- 14-CFM compressor with pull-start petrol motor
- 40-litre air receiver
- Powder-coated frame
- Steel retractable hose reel with 10m 5/8 emulsion hose
- Emulsion wand with spray nozzle
- Kerosene flush/air purge capability
- Individual pressurise/vent of pressure tanks
- Power-coated frame
Emulsion spray unit with mini spray pack
- This is the simplest unit we manufacture. We use the existing emulsion drum, which saves costs, as no emulsion tank is required. You will also be able to connect directly to a 1,000-litre plastic pod if required.
Unit includes:
- Powder-coated base assembly
- “Robin” petrol driven motor and pump
- 40-litre kerosene/diesel tank to allow flushing of pump and lines when unit is to be stored
- Steel retractable hose reel with 12 m 5/8th hose
- 2-metre hand wand for emulsion spraying
- Drum spear and hoses required.
*Drums/pods of emulsion supplied by customer.
10,000L Bitumen Emulsion Storage System
Inclusions
- A high quality 20” foot Shipping Container which is fully inspected free of corrosion & rust. Container to be coated in a 2-pack white polyurethane paint. Container insulated for heat retention.
- Product Identification Signage and Lights:
- Red: Emergency.
- Amber: System Low.
- Green: System On.
- Load Cells for Tank Metering.
- Pump Housing, Control Panel for Programmable Recirculation / Load Out.
- Industrial Heating Element.
System Highlights
-
- No civil works required just a flat level pad.
- Can be moved as required to suit the site configurations or remote jobs.
- Once in position unit can be use immediately, with only Three (3) Phase Power required.
- Fail to Safe Mode Systems Logic.
- “Intelligent Emulsion Management System
100 Series Emulsion Systems on Skid
The Ausroad 100 Series skid mounted minispray emulsion system is a cost-effective solution for entry level and part time road maintenance contractors. Each unit accommodates a 44 gallon drum or IBC emulsion pod and is powered by a purposed designed petrol driven pump. Systems come complete with a handheld spray lance and 10 m retractable hose, all mounted on a rugged, forklift compatible Ausroad base with tie down points for easy integration with your chosen carrier.
200L
200L Mini-Spray Emulsion System on skid (100-41741B)
- Painted Base Assembly
- “Robin” petrol driven motor and pump.
- 40 litre kero / diesel tank to allow flushing of pump and lines when unit is to be stored.
- Steel retractable hose reel with 12m of 5/8th hose.
- 2m hand wand for emulsion spraying.
- Drum spear and hoses to integrate with user supplied emulsion drum. Suits use with 44-gal (200lt) drum.
Base Dimensions – 1,170mm x 1,170mm.
1000L
1000L Mini-Spray Emulsion System on skid (100-53641A)
- Painted base assembly.
- “Robin” petrol driven motor and pump.
- 40 litre kero / diesel tank to allow flushing of pump and lines when unit is to be stored.
- Steel retractable hose reel with 12m 5/8th hose.
- 2m hand wand for emulsion spraying.
- Pod connection and hoses to integrate with user supplied emulsion pod. Suits use with 1000L pod.
Base Dimensions – 2000mm x 14650mm.
200 Series Emulsion Systems on Skid
The Ausroad 200 Series skid-mounted emulsion system is designed for versatile emulsion spraying across a wide range of carriers. Featuring a self-contained power unit, it can be easily integrated onto different platforms, delivering outstanding operational flexibility. With various sizes of emulsion capacity, this system is built to keep crews productive on site.
3000L
3000L Pressurised Emulsion System on skid (200-58810A)
- 3000L Pressurised emulsion tank, fillable at deck height.
- Electric start on-board diesel compressor.
- 40L air reservoir with compressor.
- 40L kero tank for clean down and line flush.
- Steel hand-held spray lance with 40m retractable hose reel.
- Load cells under emulsion tank with read-out.
- 2.4m wide spray bar with 8 nozzles with independent control. Optional extensions available.
- Control and safety labels.
- Fitted to prepped, painted Ausroad white 2pac skid with fork lift cut-outs.
Unladen weight – 1,952Kg
300 Series Emulsion Systems on Trailer – Pressurised.
275L
275L Pressurised Emulsion System on Trailer (3T-275E)
- 275 litre pressurised emulsion tank.
- Petrol engine powered 3cyl cast iron air compressor.
- 40 litre air receiver with pneumatic switch to idle compressor motor.
- 40 litre kero tank for flushing line.
- Steel retractable hose reel.
- Steel handheld spray lance with auto rewind 10m retractable hose.
- Control labels and safety warnings on steel plates.
- LED lights.
- Includes 3t ATM Trailer Painted / Galvanised
1000L
1000L Mini-Spray Emulsion System on skid (100-53641A)
- Painted base assembly.
- “Robin” petrol driven motor and pump.
- 40 litre kero / diesel tank to allow flushing of pump and lines when unit is to be stored.
- Steel retractable hose reel with 12m 5/8th hose.
- 2m hand wand for emulsion spraying.
- Pod connection and hoses to integrate with user supplied emulsion pod. Suits use with 1000L pod.
Base Dimensions – 2000mm x 14650mm.
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